Bryant Furnace 345MAV User Manual

USER’S INFORMATION MANUAL  
MODEL 345MAV  
CONDENSING GAS FURNACE  
NOTE TO INSTALLER:  
This manual must be left with the equipment user.  
As an ENERGY STAR® Partner,  
Bryant Heating & Cooling  
Systems has determined that  
this product meets the ENERGY  
STAR® guidelines for energy  
efficiency.  
WARNING: If the information in this manual is  
not followed exactly, a fire or explosion may result  
causing property damage, personal injury or loss  
of life.  
— Do not store or use gasoline or other flammable  
vapors and liquids in the vicinity of this or any  
other appliance.  
— WHAT TO DO IF YOU SMELL GAS:  
— Do not try to light any appliance.  
— Do not touch any electrical switch; do not use  
any phone in your building.  
• Immediately call your gas supplier from a  
neighbor’s phone. Follow the gas supplier’s  
instructions.  
• If you cannot reach your gas supplier, call the  
fire department.  
— Installation and service must be performed by a  
qualified installer, service agency or the gas  
supplier.  
 
FURNACE COMPONENTS  
13  
14  
1
Burner sight glass for viewing burner flame.  
1
2
3
4
5
6
2
Burner assembly (inside). Operates with energy-  
saving inshot burners and hot surface ignitor for safe,  
dependable heating.  
3
4
Combustion-air intake connection (right or left side).  
6
Redundant gas valve. Safe, efficient. Features 1 gas  
control with 2 internal shutoff valves.  
7
8
9
15  
16  
5
6
Junction box for 115-v electrical power supply.  
Vent outlet. Uses PVC pipe to carry vent gases from  
the furnace’s combustion system (right or left side).  
10  
17  
18  
19  
7
Secondary condensing heat exchanger (inside).  
Wrings out more heat through condensation.  
Constructed with polypropylene-laminated steel to  
ensure durability.  
11  
12  
8
9
Pressure switch ensures adequate flow of flue  
products through furnace and out vent system.  
Inducer motor. Pulls hot flue gases through the heat  
exchangers, maintaining negative pressure for added  
safety.  
MODEL 345MAV FURNACE  
(SHOWN IN UPFLOW POSITION)  
2
10  
11  
Condensate drain connection. Collects moisture  
condensed from burned gases for disposal into home  
drain system.  
Heavy-duty blower. Circulates air across the heat  
exchangers to transfer heat into the home.  
12  
13  
Air filter and retainer.  
Rollout switch (manual reset) to prevent  
overtemperature.  
14  
Primary serpentine heat exchanger (inside).  
Stretches fuel dollars with the S-shaped heat-flow  
design. Solid construction of corrosion-resistant  
aluminized steel means reliability.  
15  
16  
3-amp fuse provides electrical and component  
protection.  
Light emitting diode (LED) on control center. Code  
lights are for diagnosing furnace operation and  
service requirements.  
17  
18  
19  
Control center.  
Blower access panel safety interlock switch.  
Transformer (24v) behind control center provides  
low-voltage power to furnace control center and  
thermostat.  
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NOTE: The qualified installer  
or agency must use only factory-  
authorized replacement parts, kits,  
and accessories when modifying this  
product.  
IMPORTANT FACTS  
STARTING YOUR  
FURNACE  
Your gas furnace uses air adjacent to the  
furnace for combustion and vents to the  
outside. Do not enclose it in an airtight  
room or seal it behind solid doors. It  
must have adequate airflow for efficient  
combustion and safe ventilation. The  
vent pipe must terminate outside the  
structure and must not be obstructed in  
any way.  
Instead of a continuously burning pilot  
flame which wastes valuable energy,  
your furnace uses an automatic, hot  
surface ignition system to light the  
burners each time the thermostat  
starts your furnace. Follow these  
important safeguards:  
4
This furnace contains SAFETY  
DEVICES which must be MANU-  
ALLY RESET. If the furnace is left un-  
attended for an extended period of  
time, have it checked periodically for  
proper operation. This precaution will  
prevent problems associated with no  
heat, such as frozen water pipes, etc.  
See “Before You Request a Service  
Call” section in this manual.  
5
• Never attempt to light the burners  
manually with a match or other source  
of flame.  
3
To minimize the possibility of serious  
personal injury, fire, damage to  
your furnace, or improper operation,  
carefully follow these safety rules:  
• Read and follow the operating  
instructions on the furnace, especially  
the item that reads as follows:  
• Keep the area around your furnace  
free of combustible materials, gasoline,  
and other flammable liquids and vapors.  
• Do not cover the furnace, store trash  
or debris near it, or in any way block  
the flow of fresh air to the unit.  
• Combustion air must be clean and  
uncontaminated with chlorine or fluo-  
rine. These compounds are present in  
many products around the home, such  
as: water softener salts, laundry  
bleaches, detergents, adhesives, paints,  
varnishes, paint strippers, waxes, and  
plastics.  
Make sure the combustion air for your  
furnace does not contain any of these  
compounds. During remodeling be  
sure the combustion air is fresh and  
uncontaminated. If these compounds  
are burned in your furnace, the heat  
exchangers may deteriorate.  
• A furnace installed in an attic or  
other insulated space must be kept  
free and clear of insulating material.  
Examine the furnace area when install-  
ing the furnace or adding more insula-  
tion. Some insulation materials may be  
combustible.  
Wait 5 minutes to clear out any  
gas. Then smell for gas, including  
near the floor. If you smell gas,  
STOP! Follow “B” in the safety  
information above on this furnace  
label. If you don’t smell gas, go to the  
next step.  
SAFETY  
CONSIDERATIONS  
Installing and servicing of heating  
equipment can be hazardous due to  
gas and electrical components.  
Only trained and qualified personnel  
should install, repair, or service heat-  
ing equipment.  
• If a suspected malfunction occurs  
with your gas control system, such as  
the burners not lighting when they  
should, refer to the shutdown proce-  
dures on the furnace, or in the “Shut-  
ting Down Your Furnace” section  
and call your dealer as soon as  
possible.  
Untrained personnel can perform  
basic maintenance functions such as  
cleaning and replacing air filters. All  
other operations must be performed  
by trained service personnel. Observe  
safety precautions in this manual, on  
tags, and on labels attached to the fur-  
nace and other safety precautions that  
may apply.  
!
WARNING  
If overheating occurs or the  
gas valve fails to shut off the  
gas supply, turn off the man-  
ual gas valve to the furnace  
BEFORE turning off the elec-  
trical supply. (See Fig. 7.) Fail-  
ure to follow this warning  
could result in a fire or explo-  
sion, and personal injury or  
death.  
Recognize safety information. This is  
!
the safety-alert symbol  
. When you  
see this symbol on the furnace and in  
instructions or manuals, be alert to the  
potential for personal injury.  
Understand the signal words DANGER,  
WARNING, and CAUTION. These  
words are used with the safety-alert sym-  
bol. DANGER identifies the most seri-  
ous hazards which will result in severe  
personal injury or death. WARNING  
signifies hazards which could result in  
personal injury or death. CAUTION is  
used to identify unsafe practices which  
would result in minor personal injury or  
product and property damage.  
NOTE: Do not use this furnace if any  
part has been under water. Immedi-  
ately call a qualified service technician  
to inspect the furnace and to replace  
any part of the control system and any  
gas control which has been under  
water.  
CHECK AIR FILTER: Before  
attempting to start your furnace, be  
sure the furnace air filter is clean and in  
place. See “Performing Routine Main-  
tenance” section in this manual.  
Then proceed as follows:  
4
 
7.Replace main furnace door.  
(See Fig. 14.)  
8.Turn on electrical supply to the fur-  
nace and wait 1 minute.  
(See Fig. 15.)  
STEPS FOR STARTING  
YOUR FURNACE  
1. Set your room thermostat to the low-  
est temperature setting. (See Fig. 6.)  
1
M
3
O
F
F
P
2
C
ON  
9.Open the external manual gas  
valve. (See Fig. 16.)  
®
10.Set room thermostat to a tem-  
perature slightly above room  
temperature. This will auto-  
matically signal the furnace to  
start.  
11.When the furnace receives the start  
signal, the inducer is started. When  
the pressure switch verifies that  
there is sufficient combustion air, the  
control energizes the hot surface  
ignitor. After the hot surface ignitor  
is heated for 17 sec, the gas valve  
permits gas to flow to the main burn-  
ers. After ignition and a time delay  
of 60 sec, the furnace blower starts.  
12  
6
13  
NOTE:If the burners fail to ignite after  
4 attempts, the furnace control system  
will lock out. If lockout occurs, main  
burners fail to light, or blower does not  
come on, shut down the furnace and  
call your dealer for service.  
7
12. Set your thermostat to the temper-  
ature that satisfies your comfort  
requirements.  
9
SUGGESTION: Setting the ther-  
mostat back a few degrees and  
compensating for the difference  
with warmer clothing can make a  
big difference in your fuel con-  
sumption on extremely cold days.  
The few degrees at the top of your  
thermostat “comfort level” are the  
most costly degrees to obtain.  
1
M
3
O
F
F
P
2
C
ON  
8
2.Close the external manual gas  
valve. (See Fig. 7.)  
3.Turn off electrical supply to the fur-  
nace. (See Fig. 8.)  
4.Remove the main furnace door.  
(See Fig. 9.)  
When room temperature drops  
below the temperature selected  
on the thermostat, the furnace  
will be switched on automatically.  
When room temperature reaches  
the degree selected on the thermo-  
stat, the furnace will be switched  
off automatically.  
10  
5.Gas valve will have EITHER a con-  
trol switch or control knob to turn  
OFF or ON. Turn control switch or  
knob on the gas valve to the OFF  
position and wait 5 minutes. (See  
Fig. 10 or 11.) Then smell for gas,  
including near the floor. If you  
smell gas, STOP! Follow operating  
instructions on main furnace door.  
6.After waiting 5 minutes, turn con-  
trol switch or knob on the gas valve  
to the ON position.  
Some thermostats have a FAN  
mode with 2 selections, AUTO  
and ON. When thermostat is set  
to AUTO, the furnace blower  
cycles on and off, controlled by  
the thermostat. In ON mode, the  
furnace blower runs continu-  
ously. This keeps the temperature  
level in your home more evenly  
balanced. It also continuously fil-  
ters the indoor air.  
11  
(See Fig. 12 or 13.)  
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PERFORMING  
ROUTINE  
MAINTENANCE  
With proper maintenance and care, your  
furnace will operate economically and  
dependably. Instructions for basic main-  
tenance are found on this and the follow-  
ing pages. However, before beginning  
maintenance, follow these safety pre-  
cautions:  
18  
The following procedures must be  
followed:  
!
WARNING  
Turn off electrical power sup-  
ply to your furnace before re-  
moving the main furnace door  
to service or perform mainte-  
nance. Failure to follow this  
warning could result in per-  
sonal injury or death.  
1. Set your room thermostat to the  
lowest temperature setting.  
(See Fig. 17.)  
2. Close the external manual gas  
valve. (See Fig. 7.)  
3. Turn off electrical supply to the  
furnace. (See Fig. 18.)  
4. Remove main furnace door.  
(See Fig. 9.)  
5. Turn control switch or knob on the  
gas valve to OFF position.  
(See Fig. 19 or 20.)  
6. Replace main furnace door.  
(See Fig. 14.)  
7. If the furnace is being shut down  
because of a malfunction, call  
your dealer as soon as possible.  
14  
!
CAUTION  
Although special care has  
been taken to minimize sharp  
edges, be extremely careful  
when handling parts or reach-  
ing into the furnace.  
15  
FILTERING OUT  
TROUBLE  
!
CAUTION  
Adirtyairlterwillcausealossofairflow  
in your duct system. When excessive loss  
of airflow occurs, the furnace may cycle  
on its safety controls. If this condition is  
left unattended, the furnace will eventu-  
ally lock out. It is recommended that the  
furnace air filter be checked every 3 or 4  
weeks and cleaned if necessary.  
Furnace is not to be installed,  
operated, and then turned off  
and left turned off in an unoc-  
cupied structure during winter.  
(See winterizing procedures in  
maintenance section.)  
16  
SHUTTING DOWN  
YOUR FURNACE  
!
CAUTION  
1
M
Never operate your furnace  
without the air filter in place.  
Doing so may damage the fur-  
nace blower motor. An accu-  
mulation of dust and lint on  
internal parts of your furnace  
can cause a loss of efficiency.  
Should you need to shut down your  
furnace for service or maintenance,  
3
O
F
F
P
2
C
ON  
you will need to turn the furnace off.  
®
The air filter is normally located in the  
blower compartment. (See Fig. 2.)  
If air filter has been installed in another  
location, contact your dealer for  
instructions. To inspect, clean, and/or  
replace the air filter(s), follow these  
steps:  
19  
1. Turn off electrical supply to the  
furnace. (See Fig. 18.)  
2. Remove main furnace door.  
(See Fig. 21.)  
3. Remove blower access panel.  
(See Fig. 22.)  
17  
20  
6
 
27  
25  
21  
22  
NOTE: It will be necessary to remove  
2 screws.  
4. Remove air filter from furnace.  
• AIR FILTER(S) LOCATED IN  
BOTTOM:  
26  
5. Inspect the filter. If torn, replace it.  
NOTE: If washable filter that was  
shipped with the furnace has been  
replaced with an electronic air cleaner  
(EAC), refer to the EAC Owner’s Man-  
ual for maintenance information.  
a. Slide filter retainer sideways until  
it is free of latch. (See Fig. 23.)  
b. Slide air filter out of furnace.  
(See Fig. 24.)  
28  
COMBUSTION AREA  
AND VENT SYSTEM  
6. Wash filter (if dirty) in a sink,  
bathtub, or outside with a garden  
hose.Always use cold tap water.A  
mild liquid detergent may be  
used if necessary. Spray water  
through filter in the opposite  
direction of airflow. Allow filter  
to dry.  
Visually inspect the combustion area  
and vent system before each heating  
season. Make sure that all PVC pipes  
leading into the combustion area and  
vent are free from any cracks and sags.  
Check the combustion-air intake adja-  
cent to the furnace for blockage. Also  
check the vent pipe on the outside of  
your home for blockage.  
7. Reinstall clean air filter.  
8. Reinstall filter retainer.  
9. Replace blower access panel and  
main furnace door. Be sure to  
replace 2 screws in blower access  
panel. (See Fig. 27 and 28.) Turn  
on electrical supply to the furnace.  
If your furnace air filter needs to be  
replaced, be sure to use the same size  
and type of filter that was originally  
supplied. Use the furnace filter table  
and compare your furnace size with  
the proper filter size.  
23  
When dirt, soot, scale, or rust is  
allowed to build up, your furnace can  
suffer a loss of efficiency and perform  
improperly. Accumulations on the  
main burners can result in firing out of  
normal sequence. This delayed igni-  
tion creates an alarmingly loud sound.  
!
CAUTION  
If your furnace makes an espe-  
cially loud noise when the  
main burners light, shut down  
your furnace and call your  
dealer.  
FURNACE AIR FILTER TABLE  
FURNACE  
24  
CASINGWIDTH FILTER SIZE*  
• AIR FILTER LOCATED IN SIDE:  
a. Remove filter retainer from latch.  
(See Fig. 25.)  
b. Gently remove air filter and care-  
fully turn the dirty side up (if  
dirty) to avoid spilling dirt from  
the filter. (See Fig. 26.)  
(IN.)  
17-1/2  
21  
(IN.)  
FILTERTYPE  
Cleanable  
Cleanable  
Cleanable  
(1) 16 x 25 x 1  
(1) 20 x 25 x 1  
(2) 16 x 25 x 1  
24-1/2  
To inspect the combustion area and  
vent system, you will need a flashlight.  
Refer to Fig. 2, and proceed as follows:  
* Furnace with a side return-air inlet may have a dif-  
ferent filter size. Measure the filter to obtain the  
correct size.  
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1. Turn off gas and electrical supplies  
to the furnace and remove  
the main furnace door. (See Fig. 7,  
8, and 9.)  
observe a suspected malfunction,  
or the burner flames are not clear  
blue, call your dealer.  
6. Insert field-supplied funnel into tube.  
2. Remove burner enclosure front.  
(See Fig. 29 or 30.)  
Inspect the gas burners and ignitor  
area for dirt, rust, soot, or scale.  
!
CAUTION  
If dirt, rust, soot, or scale accu-  
mulations are found, call your  
dealer. Do not operate your  
furnace.  
31  
HEADING SOUTH  
FOR THE WINTER?  
DON’T FORGET YOUR  
FURNACE!  
!
CAUTION  
If the furnace is installed in an  
unconditioned space where  
the ambient temperatures may  
be 32°F or lower, freeze protec-  
tion measures must be taken.  
32  
29  
Since the furnace uses a condensing  
heat exchanger, some water will accu-  
mulate in the unit as a result of the heat  
transfer process. Therefore, once it  
has been operated, it cannot be turned  
off and left off for an extended period  
of time when temperatures will reach  
32° F or lower unless winterized. Fol-  
low these procedures to winterize your  
furnace:  
30  
3. Inspect the combustion-air and  
vent pipes for sags, holes, cracks,  
or disconnections.  
1. Obtain propylene glycol (RV/  
swimming pool antifreeze or  
equivalent).  
!
DANGER  
If holes are found in the pipes  
or if any portion has become  
disconnected, toxic fumes  
can escape into your home.  
DO NOT OPERATE YOUR  
FURNACE. Call your dealer for  
service.  
!
CAUTION  
Do not use ethylene glycol  
(Prestone II antifreeze coolant  
or equivalent). Failure of plas-  
tic components will occur.  
33  
7. Pour 1 quart of antifreeze into  
funnel/tube.Antifreeze should run  
through inducer housing, overfill  
condensate trap, and flow into  
open field drain. (See Fig. 33.)  
8. Remove funnel and tube from  
inducer housing and replace drain  
connection cap and clamp.  
2. Turn off electrical supply to the  
furnace. (See Fig. 18.)  
4. Reinstall burner enclosure front.  
5. If your furnace is free of the above  
conditions, replace main furnace  
door and turn on electrical and gas  
supplies to your furnace.  
3. Remove main furnace door.  
(See Fig. 21.)  
4. Remove upper right inducer hous-  
ing drain connection cap.  
(See Fig. 32.)  
(See Fig. 14, 15, and 16.)  
6. Start the furnace and observe its  
operation.Watch the burner flames  
to see if they are clear blue, almost  
transparent. (See Fig. 31.) If you  
5. Connect field-supplied 1/2-in.  
ID tube to upper inducer housing  
drain connection.  
9. Replace main furnace door.  
(See Fig. 28.)  
8
 
• Inspect all condensate drain tubes  
and condensate trap assembly for  
leaks. The condensate removal system  
should be cleaned annually by a quali-  
fied service agency. Refer to the Ser-  
vice and Maintenance Instructions for  
further information.  
NOTE: Turn off electrical supply  
before continuing with checklist.  
A CHECK-UP  
CHECKLIST  
Your furnace represents an important  
investment in your family’s comfort  
and your home’s value. To keep it  
performing properly and as a preven-  
tative tofuture problems, have a trained  
service specialist give your furnace a  
professional check-up annually. The  
following checklist can be used as a  
guideline to proper service:  
• Is control switch or knob on gas  
valve in ON position? (Follow start-up  
procedures if you must reset switch or  
knob to ON position.)  
• Check manual reset flame rollout  
switch located on the burner box.  
(See Fig. 2.) If furnace has experienced  
high temperature conditions, this  
switch will shut off the furnace. Reset  
it by pushing the button on the switch.  
If it trips again, shut down the furnace  
and call for service. See “Shutting  
Down Your Furnace” section in this  
manual.  
• Examine the physical support of the  
furnace. The support should be sound  
with no cracks, sagging, gaps, etc.  
around the base.  
• Check furnace for any obvious signs  
of deterioration.  
• Inspect all flue gas passages, burn-  
ers, heat exchangers, coupling  
box(es), and inducer assembly.  
BEFORE YOU  
REQUEST A  
SERVICE CALL  
If your furnace is not operating or not  
performing properly, you may save  
the expense of a service call by check-  
ing a few things yourself before calling  
for service.  
• Inspect all combustion-air and vent  
piping inside structure and vent pipe  
termination outside the structure.  
• Check for obstructions around the  
vent termination.  
• Check gas pipes leading to and  
inside of your furnace for leaks.  
If your furnace still fails to operate, call  
your service representative.  
• Inspect and clean the blower motor  
and wheel.  
For your convenience, record the fur-  
nace product and serial numbers on  
page 2. Should you ever require ser-  
vice, you will have ready access to the  
information needed by your service  
representative.  
NOTE: The inducer and blower motors  
are pre-lubricated and require no addi-  
tional lubrication. These motors can be  
identified by the absence of oil ports on  
each end of the motor.  
FOR INSUFFICIENT AIRFLOW:  
• Check for dirty air filter(s).  
• Check for blocked return-air or sup-  
ply-air grilles throughout your home.  
Ensure they are open and unobstructed.  
• Inspect and change or clean air fil-  
ter(s) if necessary.  
This furnace has an LED operation  
and fault code display to aid the  
installer, service technician, or home-  
owner while installing or servicing the  
unit. The LED code can be seen by  
removing the access door and viewing  
LED(s) through the view port in the  
blower access panel.  
If problem still exists, call your dealer  
for service.  
• Inspect all supply- and return-air  
ducts for obstructions, air leaks, and  
insulation. Remedy any problem when  
necessary.  
IF FURNACE FAILS TO OPERATE:  
Follow this checklist step by step,  
advancing to the next step only if fur-  
nace fails to start.  
• Inspect the return-air duct connec-  
tion(s) at the furnace to ensure it is  
physically sound, sealed to the furnace  
casing, and terminates outside the  
space containing the furnace.  
• Check thermostat for proper tem-  
perature. Is thermostat set above room  
temperature?  
NOTE: Removing the blower access  
panel or turning off the 115-v electrical  
power supply will terminate LED diag-  
nostic code display.  
• Inspect electrical wiring, connec-  
tions, and components for loose  
connections.  
• Is thermostat set to HEAT?  
• Check fuses and circuit breakers. Is  
electrical supply on?  
• Perform an operational checkout to  
determine whether your furnace is  
working properly and if it requires  
adjustments.  
To decipher the meaning of the LED  
code, and suggested action, the follow-  
ing cross-reference can be used.  
• Is manual shutoff valve in gas supply  
pipe in open position? (Follow start-up  
procedures if you open gas valve.)  
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MODEL 345MAV DIAGNOSTIC CHART  
(See Fig. 2.)  
FAULT  
CODE  
FAULT CODE DESCRIPTION  
CHECKLIST  
Check for dirty air filter.  
Check for blocked return-air or supply-air grilles.  
13 or 33  
Limit Switch Lockout  
Check to be sure manual shutoff valve in gas supply pipe is in the open position. (Follow  
start-up procedure if you open gas line.)  
Ignition Lockout or  
Ignition Proving Fault  
NOTE:Turn off the electrical supply and remove access doors before continuing with this  
checklist.  
14 or 34  
Check to be sure control switch or knob on gas valve is in ON position. (Follow start-up  
procedures if you must reset switch or knob to ON position.)  
24  
31  
Furnace Fuse Open  
Check for blown fuse and possible short in 24-v wiring.  
Check to make sure that all PVC pipes leading into the combustion-air intake and vent/  
exhaust are free from any cracks and sags. Also check the combustion-air intake adjacent to  
the furnace and vent/exhaust pipe on the outside of your home for blockage.  
Pressure Switch Not Closed  
12, 21, 22,  
or 23  
Any Other Fault Code  
Call dealer for service.  
No Fault  
Code  
Signaled  
Check thermostat for proper temperature setting.  
Check for blown fuses and circuit breakers.  
Check to be sure blower access panel is properly in place.  
Furnace Fails to Operate and No  
Fault is Signaled  
NOTES:  
1. Light on continuously means control has power and working properly.  
2. The fault code is a 2 digit number.The first digit is determined by the number of short flashes of the light and the second digit is determined by number of long  
flashes of the light.  
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Cancels: OM05-27  
OM05-29  
5-99  
© 1999 Bryant Heating & Cooling Systems, 7310 W. Morris St., Indpls., IN 46231 12  
Printed in U.S.A.  
Catalog No. 5334-507  
 

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