Bryant Furnace 373LAV User Manual

USER’S INFORMATION MANUAL  
MODELS 373LAV, 376CAV  
DOWNFLOW/HORIZONTAL and  
383KAV, 395CAV UPFLOW GAS FURNACE  
NOTE TO INSTALLER:  
This manual must be left with the  
equipment user.  
!
WARNING: If the information in this man-  
ual is not followed exactly, a fire or explosion may  
result causing property damage, personal injury  
or loss of life.  
— Do not store or use gasoline or other flammable  
vapors and liquids in the vicinity of this or any  
other appliance.  
Upflow  
— WHAT TO DO IF YOU SMELL GAS:  
— Do not try to light any appliance.  
— Do not touch any electrical switch; do not use  
any phone in your building.  
• Immediately call your gas supplier from a  
neighbor’s phone. Follow the gas supplier’s  
instructions.  
• If you cannot reach your gas supplier, call the  
fire department.  
— Installation and service must be performed by a  
qualified installer, service agency or the gas  
supplier.  
Do not use this furnace if any part has been under  
water. Immediately call a qualified service technician  
to inspect the furnace and to replace any part of the  
control system and gas control which has been under  
water.  
Downflow/  
Horizontal  
 
DOWNFLOW/HORIZONTAL  
FURNACE COMPONENTS  
1
1
Manual-Reset Auxiliary Limit Switch  
(When Used)  
2
3
4
Blower and Blower Motor  
Relief Box  
2
Gas Valve Control Knob or Electric Switch  
(On/Off)  
8
5
6
Gas Valve  
9
Gas Burner  
7
Rating Plate  
3
8
Blower Door Safety Switch  
Blocked Vent Safeguard Tube and Switch  
Gas Manifold  
9
10  
11  
4
10  
11  
12  
13  
5
Manual Reset Limit Switch (2)  
Hot Surface Ignitor  
Flame Sensor  
6
7
12  
13  
4
many products around the home, such  
as: water softener salts, laundry  
bleaches, detergents, adhesives, paints,  
varnishes, paint strippers, waxes, and  
plastics.  
nace is left unattended for an extended  
period of time, have it checked periodi-  
cally for proper operation. This precau-  
tion will prevent problems associated  
with no heat, such as frozen water pipes,  
etc. See BeforeYou Request a Service  
Call’’ section in this manual.  
IMPORTANT FACTS  
Your furnace must have adequate air-  
ow for efcient combustion and safe  
ventilation. Do not enclose it in an  
airtight room or seal’’ it behind solid  
doors. To minimize the possibility of  
serious personal injury, re, damage  
to your furnace, or improper operation;  
carefully follow these safety rules:  
Make sure the combustion air for your  
furnace does not contain any of these  
compounds. During remodeling be  
sure the combustion air is fresh and un-  
contaminated. If these compounds are  
burned in your furnace, the heat ex-  
changers and metal vent system may  
deteriorate.  
SAFETY  
CONSIDERATIONS  
Installing and servicing heating  
equipment can be hazardous due to  
gas and electrical components. Only  
trained and qualied personnel should  
install, repair, or service heating  
equipment.  
Keep the area around your furnace  
freeofcombustiblematerials,gasoline,  
and other ammable liquids and  
vapors.  
A furnace installed in the attic or  
other insulated space must be kept free  
and clear of the insulating material.  
Examine the furnace area when install-  
ing the furnace or adding more insula-  
tion. Some materials may be  
Untrained personnel can perform basic  
maintenance functions such as clean-  
ing and replacing air lters. All other  
operations must be performed by  
trained service personnel. Observe  
safety precautions in this manual, on  
tags, and on labels attached to the fur-  
nace and other safety precautions that  
may apply.  
combustible.  
NOTE: Do not use this furnace if any  
part has been under water. Immediately  
call a qualied service technician to in-  
spect the furnace and to replace any  
part of the control system and any gas  
control which has been under water.  
Recognize safety information: This is  
5
NOTE: The qualied installer or  
agency must use only factory-  
authorized re-placement parts, kits,  
and accessories when modifying or  
repairing this product.  
!
the safety-alert symbol  
. When you  
Do not cover the furnace, store trash  
or debris near it, or in any way block  
the ow of fresh air to the unit.  
see this symbol on the furnace and in  
instructions or manuals, be alert to the  
potential for personal injury.  
Combustion air must be clean and  
uncontaminated with chlorine or uo-  
rine. These compounds are present in  
Understand the signal wordsDAN-  
GER, WARNING, and CAUTION.  
These words are used with the  
This furnace contains safety devices  
which must be manually reset. If the fur-  
3
 
safety-alert symbol. DANGER identi-  
esthemostserioushazardswhichwill  
result in severe personal injury or  
death. WARNING signies hazards  
whichcouldresultinpersonalinjuryor  
death. CAUTION is used to identify  
unsafe practices which would result in  
minor personal injury or product and  
property damage.  
CHECK AIR FILTER: Before at-  
tempting to start your furnace, be sure  
the furnace lter is clean and in place.  
(See the maintenance section of this  
manual.) Then proceed as follows:  
®
STARTING YOUR  
FURNACE  
11  
4. Remove the furnace access door(s).  
Instead of a continuously burning pilot  
ame, your furnace uses an automatic  
hot surface ignition system to light the  
burners each time the thermostat sig-  
nals the furnace to start. Follow these  
important safeguards:  
a. Downow/Horizontalremove  
blower door after removing  
2 screws rst, then remove the  
control door. (See Fig. 10.)  
7
b. Upowremove control door.  
STEPS FOR STARTING  
YOUR FURNACE  
1. Set your room thermostat to the  
lowest temperature setting. (See  
Fig. 7.)  
2. Close the external manual gas  
valve. (See Fig. 8.)  
3. Turn OFF the electrical supply to  
your furnace. (See Fig. 9.)  
(See Fig. 11.)  
Never attempt to manually light the  
burners with a match or other source of  
ame.  
5. The gas valve will have EITHER a  
control knob or control switch to  
turn off and on. Turn the control  
knob or switch on the gas valve to  
the OFF position and wait 5 min-  
utes. (See Fig. 12 or 13.)  
6. After waiting 5 minutes, turn the  
control knob or switch on the gas  
valve to the ON position. (See Fig.  
14 or 15.)  
7. Replace the access door(s). See  
Fig. 16 for upow and Fig. 17 for  
downow. Replace control door  
rst on downow furnaces. Then  
replace blower door (secure with  
2 screws).  
6
Read and follow the operating in-  
structionsonthefurnace, especiallythe  
item that reads as follows:  
8. Turn ON the electrical supply to  
the furnace. (See Fig. 18.)  
Wait 5 minutes to clear out any gas.  
Then smell for gas, including near the  
oor. If you smell gas, STOP! Follow  
B’’ in the safety information above on  
this label. If you dont smell gas, go to  
the next step.  
8
9. Open the external manual gas  
valve. (See Fig. 19.)  
10. Set the room thermostat to a tem-  
perature slightly above the room  
temperature. This will automati-  
cally signal the furnace to start. The  
inducer motor will start, and the hot  
surface ignitor will energize. When  
hot, the ignitor will have an orange  
glow.  
If a suspected malfunction occurs  
with your gas control system, such as  
the burners do not light when they  
should, refer to the shutdown proce-  
dures on the furnace, or in the next sec-  
tion, to turn off your system, then call  
your dealer as soon as possible.  
9
!
WARNING  
Should overheating occur, or  
the gas valve fail to shut off the  
gas supply, turn off the manual  
gas valve (See Fig. 8) to the fur-  
nace BEFORE turning off the  
electrical supply. A failure to  
follow this warning could re-  
sult in a fire or explosion, and  
personal injury or death.  
10  
12  
4
 
11. After 15 to 70 sec, the gas valve  
permits gas to ow to the main  
burners where it is ignited. Hot  
ames begin to warm the furnaces  
heat exchanger. After a time delay  
of approximately 45 sec, the fur-  
nace blower is switched on.  
1
M
3
O
P
F
F
2
C
OR  
ON  
NOTE: If the main burners fail to ig-  
nite, the furnace control system will go  
through 3 more ignition cycles. Then, if  
burners fail to ignite, the system will  
lockout. Iflockoutoccurs, ortheblower  
doesnt come onshut down your fur-  
nace and call your dealer for service.  
13  
12. Set your thermostat to the tempera-  
ture that satises your comfort re-  
quirements. SUGGESTION:  
Setting the thermostat back a few  
degreesandcompensatingforthe  
difference with warmer clothing—  
can make a big difference in your  
fuel consumption on extremely  
cold days. The few degrees at the  
top of your thermostat comfort  
level’’ are the most costly degrees  
to obtain.  
ON  
14  
When the room temperature drops  
below the temperature selected on  
the thermostat, the furnace will be  
switched on automatically. When the  
room temperature reaches the degree  
selected on the thermostat, the furnace  
will be switched off automatically.  
1
3
2
M
O
P
F
F
C
OR  
ON  
Some thermostats have a fan’’ mode  
with 2 selections:AUTO or ON. When  
set on AUTO, the furnace blower cy-  
cles on and off, controlled by the ther-  
mostat. In the ON position, the furnace  
blower runs continuously except for a  
45-sec delay at the call for heat.’’ This  
keeps the temperature level in your  
home more evenly balanced. It also  
continuously lters the indoor air.  
15  
SHUTTING DOWN  
YOUR FURNACE  
Should you ever suspect a malfunction  
in your furnace, you will need to turn  
the furnace off. The following proce-  
dures must be followed:  
17  
16  
1. Set your room thermostat to  
the lowest temperature setting.  
(See Fig. 20.)  
2. Close the external manual gas  
valve. (See Fig. 8 on page 4.)  
3. Turn OFF the electrical supply to  
your furnace. (See Fig. 21.)  
4. Remove the control access door on  
your furnace. (See Fig. 10 or 11.)  
On upow furnaces, removing the  
blower access door is not required.  
19  
18  
5
 
furnace size with the proper lter size.  
5. Turn the control knob or switch on  
the gas valve to the OFF position.  
(See Fig. 22 or 23.)  
PERFORMING ROUTINE  
MAINTENANCE  
!
CAUTION  
With the proper maintenance and care,  
yourfurnacewilloperateeconomically  
and dependably. Basic maintenance,  
which can easily be accomplished by  
someone who follows the directions, is  
found on this and the following pages.  
However, before beginning mainte-  
nance, follow these safety precautions:  
Never operate your furnace  
without a filter in place. Doing  
so may damage the furnace  
blower motor. An accumula-  
tion of dust and lint on internal  
parts of your furnace can  
cause a loss of efficiency.  
®
The air lter for upow furnaces is nor-  
mally located in the blower compart-  
ment (See Fig. 03.) or in the factory-  
supplier lter cabinet attached to the  
side or bottom of the blower cabinet.  
Filters for the downow furnaces are  
normally located in the return-air ple-  
num above the blower. If air lter has  
been installed in another location, con-  
tact your dealer for instructions. To in-  
spect, clean, and/or replace the air  
lter(s). follow these steps:  
!
WARNING  
Turn off electrical power sup-  
ply to your furnace before re-  
moving the access doors to  
service or perform mainte-  
nance. A failure to follow this  
warning could result in per-  
sonal injury or death.  
20  
!
CAUTION  
Although special care has  
been taken to minimize sharp  
edges, be extremely careful  
when handling parts or reach-  
ing into the furnace.  
UPFLOW FURNACES ONLY:  
1. Turn off electrical supply to fur-  
nace. (See Fig. 9)  
2. Remove door/access panel.  
21  
AIR FILTER(S) LOCATED IN  
BLOWER COMPARTMENT  
FILTERING OUT  
TROUBLE  
Remove control and blower access  
doors. (See Fig. 10 and 11)  
A dirty lter will cause excessive stress  
on the furnace blower motor and can  
cause it to overheat and automatically  
shut down. The furnace lter should be  
checkedevery3or4weeksandcleaned  
if necessary. If installed with factory  
specied disposable media lter, check  
orreplacelterbefore eachheatingand  
cooling season. Replace disposable  
media lter at least once a year.  
AIR FILTER LOCATED IN FIL-  
TER CABINET  
Remove lter cabinet door (See  
Fig. 30 and 31)  
NOTE: It will be necessary to remove 1  
thumbscrew  
If installed with factory specied dis-  
posable media lter, check or replace  
lter before each heating and cooling  
22  
1
M
3
O
F
F
P
2
24  
C
OR  
ON  
23  
season. Replacedisposablemedialter  
at least once a year.  
6. Replace the control access door.  
(See Fig. 16 or 17.)  
If your furnace lter needs replacing, be  
sure to use the same size and type of l-  
ter that was originally supplied. Use the  
Furnace Filter Table and compare your  
7. If the furnace is being shut down  
because of a malfunction, call your  
dealer as soon as possible.  
25  
6
 
3. Remove air lter from furnace.  
AIR FILTER LOCATED IN  
be required in some models. The pro-  
cedure listed above may be used to  
remove side lters.  
AIR FILTER LOCATED IN FILTER CABINET  
BLOWER COMPARTMENT:  
FILTER  
CABINET  
HEIGHT (IN)  
FILTER SIZE  
(IN.)  
a) Slide lter retainer sideways un-  
FILTERTYPE  
til it is free of latch. (See Fig. 24)  
(1) 16 x 25 x 1* or  
(1) 16 x 25 x 4-5/16  
Cleanable  
Disposable  
16  
20  
24  
b) Gently remove air lter and  
carefully turn the dirty side up  
(if dirty) to avoid spilling dirt  
from the lter. (see Fig. 25)  
(1) 20 x 25 x 1* or  
(1) 20 x 25 x 4-5/16  
Cleanable  
Disposable  
(1) 24 x 25 x 1* or  
(1) 24 x 25 x 4-5/16  
Cleanable  
Disposable  
AIR FILTER LOCATED IN FIL-  
TER CABINET:  
DOWNFLOW/HORIZONTAL  
FURNACE FILTER TABLE  
FURNACE  
a) Slide air lter out of furnace.  
Keep dirty side up (if dirty) to  
avoid spilling dirt. (See Fig. 32  
and 33)  
27  
28  
CASING  
WIDTH  
FILTER  
TYPE  
FILTER SIZE  
(2)16x20x1*  
(2)16x20x1*  
(2)16x20x1*  
(2) 16x20x1*  
DOWNFLOW/HORIZONTAL  
FURNACES ONLY:  
14-3/16  
17-1/2  
21  
Cleanable  
Cleanable  
Cleanable  
Cleanable  
Two lters are located in the return-air  
plenum above the blower (above line-  
of-sight) resting in the V-shaped chan-  
nel on top of the furnace. (See Fig. 27.)  
24-1/2  
* Factory provided with the furnace.  
Filters may be eld modied by cutting lter  
material and support rods (3) in lters. Alternate  
sizes and additional lters may be ordered from  
your dealer.  
1. Turn OFF electrical supply to the  
furnace. (See Fig. 21.)  
2. Remove blower access door after  
removing 2 screws.  
!
CAUTION  
3. Remove the left-side lter by tip-  
ping the lter toward the center—  
raise it from theV-shaped channel in  
which it rests. (See Fig. 27 and 28.)  
4. Lower lter down along side of the  
blower and remove from the furnace.  
5. To remove the second lter, lift  
fromV-shaped channel and remove  
the same way as left side lter.  
6. Inspect the lters. If torn, replace  
the lter.  
7. Wash the lters (if dirty) in a sink,  
bathtub, or outside with a garden  
hose. Always use cold tap water. A  
mild liquid detergent may be used  
if necessary. Spray water through  
the lter in the opposite direction of  
airow. Allow lter to dry.  
Use care when cutting support  
rods in filters to protect  
against flying pieces and  
sharp rod ends. Wear safety  
glasses, gloves, and appropri-  
ate protective clothing. Failure  
to follow this caution could re-  
sult in personal injury.  
26  
4. Inspect the lter. If torn, replace it.  
NOTE: If washable lter that was  
shipped with the furnace has been re-  
placed by:  
a) Factory specied disposable  
media lter Do not clean. If  
dirty, replace only with media  
lter having the same part num-  
ber and size. Install with airow  
direction arrow pointing to-  
wards blower.  
b) Electronic air cleaner (EAC) –  
Refer to EAC owners Manual  
for maintenance information.  
COMBUSTION AREA  
AND VENT SYSTEM  
Inspect the combustion area and vent  
system before each heating season. An  
accumulation of dirt, soot, or rust can  
mean a loss of efciency and improper  
performance. Buildups on the main  
burners can cause faulty ring. This  
delayed ignition’’ is characterized by  
an alarmingly loud sound. If your fur-  
nace makes a loud noise when the main  
burners are ignited, shut down the fur-  
nacecall your servicing dealer.  
5. Wash lter (if dirty) in sink, bath-  
tub, or outside with a garden hose.  
Always use cold tap water. A mild  
liquid detergent may be used if nec-  
essary. Spray water through lter in  
the opposite direction of airow.  
Allow lter to dry.  
8. Reinstall clean lters.  
9. Replace blower door (secure with 2  
screws) and turn ON electrical  
power to your furnace.  
UPFLOW FURNACE  
AIR FILTER TABLE  
Use your ashlight and follow these  
steps for inspecting the combustion  
area and vent system of your furnace:  
6. Reinstall clean air lter  
7. Reinstall lter retainer (for blower  
AIR FILTER LOCATED IN BLOWER COMPARTMENT  
FILTER SIZE (IN.)  
FURNACE  
compartment locations only)  
CASING  
WIDTH Side Return  
Bottom  
Return  
FILTER  
TYPE  
1. Turn off the electrical supply to the  
furnace and remove the access  
8. Replace control and blower doors  
(See Fig. 16 and 17) or lter cabinet  
door (Fig. 34 and 35)  
9. Turn on electrical supply to furnace  
(see Fig 18).  
14-3/16  
17-1/2  
21  
(1)16x25x1* (1)14x25x1*  
Cleanable  
doors. (See Fig. 9 and 10, or 11.)  
(1)16x25x1* (1)16x25x1** Cleanable  
2. Carefully inspect the gas burner  
(see Fig. 29) for dirt, rust, or scale.  
Then inspect the relief box, ue  
(1)16x25x1* (1)20x25x1*  
(1 or 2)  
Cleanable  
24-1/2  
16x25x1 (1)24x25x1** Cleanable  
NOTE: For upow models onlyif  
side return ducts are used, 2 lters may  
7
 
connection area, and the vent pipe  
for rust.  
29  
NOTE: If dirt, rust, soot, or scale accu-  
mulations are found, call your servic-  
ing dealer. DO NOT OPERATE THE  
FURNACE.  
34  
3. Inspect the vent pipe for a sag,  
holes, or a disconnection. A hori-  
zontal vent pipe must slope up-  
ward. If rusty joints or seams, or  
signs of water leakages are found  
call your dealer for service.  
31  
!
WARNING  
If holes are foundor if the  
vent pipe is obstructed or is  
not connectedtoxic fumes  
can escape into your home. DO  
NOT OPERATE YOUR FUR-  
NACE. Call your dealer for ser-  
vice. A failure to follow this  
warning could result in per-  
sonal injury or death.  
35  
4. Replace the access doors and re-  
store electrical power to the fur-  
nace. Be sure bottom door ange is  
inside of the furnace casing. (See  
Fig. 16, 17, and 26.)  
5. Start the furnace and observe its  
operation. If possible, watch the  
burner ames. Are they burning  
bright blue? If not (or if you suspect  
some other malfunction), call your  
servicing dealer.  
BEFOREYOU REQUEST  
A “SERVICE CALL”  
BEFORE YOU CALL FOR  
SERVICE, CHECK FOR  
32  
SEVERAL EASILY SOLVED  
PROBLEMS:  
Check for sufcient airow. Check the  
air lter for dirt. Check for blocked re-  
turn-air or supply-air grilles. Be sure they  
areopenandunobstructed.Ifthisisntthe  
cause, call your servicing dealer.  
If your furnace isnt operating at all,  
check the following list for easily  
solved problems:  
Is your thermostat set above room  
temperature? Is the HEAT mode  
selected?  
Is the electrical power supply switch  
ON? Is the blower access door rmly in  
place? Are any fuses blown? (There is  
a fuse on the furnace control board.)  
Has a circuit breaker tripped?  
33  
Is the manual shutoff valve in the gas  
supply pipe leading to the furnace  
30  
8
 
open? Does the lever point in the same  
direction that the pipe runs (open)? Or  
is it at right angles (closed)?  
will shut off the furnace. Reset the  
switch(es) by pushing the button on the  
switch. If the switch trips a second  
time, turn off the furnace and call for  
service.  
4. Inspection, cleaning, and lubrica-  
tion (when required) of the blower  
motor and wheel.  
NOTE: Refer to the unit Service Proce-  
dures for blower motor oiling informa-  
tion. When required, the motor  
must be oiled by a qualied service  
technician.  
NOTE: Before proceeding with the  
next checks, turn OFF the electrical  
power supply to the furnace. Remove  
the access doors.  
If your furnace still fails to operate, call  
your servicing dealer for troubleshooting  
and repairs. Tell your dealer the model  
and serial numbers for your furnace.  
(You should have them recorded on page  
12 of this booklet.) By knowing exactly  
which furnace you have, the dealer may  
be able to offer suggestions over the  
phone, or save valuable time through  
knowledgeable preparation for the ser-  
vice call.  
Is the control knob or switch on the  
gas valve turned to the ON position? If  
this or the preceding check shows an  
interruption in the gas supply, make  
sure the gas has not been shut off for  
safety reasons. If nothing else seems to  
be wrong, follow the startup proce-  
dures found on pages 4 and 5 of this  
booklet.  
5. Routine inspection and cleaning/  
replacement of the air lter.  
6. Inspection of all supply- and  
return-air ducts for obstructions,  
air leaks, and insulation. Any prob-  
lems found should be resolved at  
this time.  
7. Inspection of furnace installation  
for proper support and any obvi-  
ous deterioration of the furnace.  
The support must be sound and  
without sags, gaps, cracks, etc.,  
around the furnace base so as to  
provide an air seal between the  
support and furnace.  
If for some reason the vent is  
blocked, thedraftsafeguardswitchwill  
shut off the furnace. Reset the switch  
by pushing the button located on top of  
the switch. (See page 2 or 3 for switch  
location.)  
REGULAR DEALER  
MAINTENANCE  
In addition to the type of routine main-  
tenance you might be willing to do,  
your furnace should be inspected  
regularly by a properly trained service  
technician. An annual inspection (or  
biennial inspection, at least) should  
include the following:  
If the switch trips a second time, turn  
off the furnace and call for service.  
8. A check for loose connections  
attaching individual components.  
Inspection of all electrical wiring  
and their connections.  
DOWNFLOW/HORIZONTAL  
ONLYCheck the manual-reset aux-  
iliary limit switch (when used) located  
on the blower housing. If the blower  
motor fails, this switch will shut off the  
furnace. Reset it by pushing the button  
on the switch. If it trips again, turn off  
the furnace and call for service.  
9. Operational check of the furnace  
itself to determine working condi-  
tion. Repair or adjustment should  
be made at this time.  
1. Inspection of all ue product pas-  
sagesincluding the burners, heat  
exchanger, relief box, and vent  
pipe.  
2. Inspection of all combustion  
and ventilation air passages and  
openings.  
3. Close check of all gas pipes  
leading to (and inside of) your  
furnace.  
Ask your servicing dealer for  
further details about an economical  
service contract that covers seasonal  
inspections.  
Check the manual-reset limit  
switch(es) located near the burners. If  
the furnace has experienced a high-  
temperature condition, due to inade-  
quate combustion air, these switches  
9
 
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INSTALLATION DATA  
Date Installed  
Dealer Name  
Address  
SPLIT-SYSTEM  
OUTDOOR UNIT:  
Product No.  
Model No.  
City  
Serial No.  
State  
Zip  
INDOOR COIL:  
Product No.  
Model No.  
Telephone  
FURNACE  
Product No.  
Model No.  
Serial No.  
Serial No.  
Cancels:OM04-33  
PRINTED IN U.S.A. Catalog No. 5337-309  
OM04-35  
10-00  
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© 2000 Bryant Heating & Cooling Systems, 7310 W. Morris St. Indpls., IN 46231  

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